OmniTurn manual

Installation notes

• Document covering installation issues
  

Chapter 1 starting up and homing

• Power up, start up, power down
  
• Jog
  
• Establishing home
  

Chapter 2 Programming

• Nomenclature
  
• List of codes
  
• Programming format - List of rules
  
• Entering a new program
  
• G00 - G01 Rapid vs Feedrate
  
• Linear moves
  
• Radius vs diameter programming
  
• R - C - Auto corner radius or chamfer
  
• G02 - CW arc
  
• G03 - CCW arc
  
• G04 - Dwell
  
• G10 - Work shift and looping
  
• G33 - Threading
  
• G34 - Special threading cycle
  
• G35, G36 - Course threading modes
  
• G40 - G41 - G42 Tool nose radius compensation
  
• G70 - G71 Inch / Metric mode selection
  
• G72 - G73 - Diameter / Radius programming
  
• G74 - Box roughing
  
• G75 - Box roughing to a contour
  
• G76 - G77 - Min and Max spindle speeds for CSF
  
• G78 - Roughing to a contour
  
• G81 - Drilling cycle
  
• G83 - Peck drilling cycle
  
• G90 - G91 Absolute / Incremental mode selection
  
• G92 - Position preset
  
• G94 - G95 - IPM, IPR Feedrate mode selection
  
• G96 - G97 - Spindle speed modes RPM – CSF
  
• M00 - M01 - Program stop, Optional stop
  
• M02 - M30 - End of program
  
• M03 - M04 - M05 - Spindle on / off
  
• M08 - M09 - Coolant controls
  
• M12 - M13 - Collet controls
  
• M19 - C axis spindle command
  
• M25 - M26 - User defined relay function
  
• M97 - Conditional jump statements for bar feed installations
  
• M98 - Jump to subroutine
  
• M99 - Subroutine
  
• Dn - Secondary offsets
  
• Ln - LF - Looping
  
• C axis spindle drive commands
  

Chapter 3 Tool offsets

• Tool offset description
  
• How to set tools
  
• LH turn tool
  
• RH turn tool
  
• Boring bar
  
• Drill
  
• Threading tool
  
• Storing and retrieving tool offset tables

Chapter 4 Worked programming example

• Tutorial on programming a job
  

Chapter 5 Control operation - Automatic mode

• Operator station
  
• Keyboard short cuts
  
• Running a program from memory
  
• S - Single step execution of program
  
• O - Optional stop activation - M01
  
• C - Cycle repeat
  
• / - Block delete
  
• Creating new programs
  
• Function keys
• F1 - Quit Automatic mode
  
• F2 - Tool offset correction screen
  
• F3 - Editing old and creating new programs
  
• F4 - Directory of programs on hard disk
  
• Verification of program in memory
  
• F5 - Select new file to run
  
• F6 - Search to
  
• F7 - not in use at this time
  
• F8 - Disk operations
  
• F9 - Secondary offsets
  
• F10 - Special functions
  
• Parts counter
  
• Offset table storage and loading
  
• Presetting feed rate over rides
  
• Cycle repeating counter
  
• Feed rate over rides

Chapter 6 Machine Operations

• Collet closer
  
• Spindle drive
  
• Spindle encoder
  
• Coolant pump
  
• Pneumatics
  

Chapter 7 Computer notes

• Computer layout
  
• Files on Hard disk
  
• Loading new software
  
• Bios setups
  
• System parameters
  
• Networking OmniTurns
  
• Programming off line with a text editor
  
• Converting .txt files to OmniTurn
  

Chapter 8 Options documentation

• Manual collet closer on GT-Jr
  
• Suhner live tooling
  
• NSK live tooling
  
• Foredom live tooling
  
• Additional I/O kit
  
  • Additional I/O interface
  • Additional I/O wiring

Chapter 9 Service and Maintenance

• Maintenance schedule and procedures
  
• Trouble shooting guide
  
• Mispositioning issues
  
• Control shutting down
  
• Threading issues
  
• C axis problems
  
• Other issues
  
• Replacing an axis motor/encoder assembly
  
• Replacing a linear way
  
• Replacing a ball screw and/or thrust bearing
  
• Balancing the servo amp
  
• Adjusting the monitor
  
• Dunham collet closer documentation
  
• Schematics
  
  • Block diagram
    
  • Front panel interface
    
  • Amp drive interface
    
  • Wiring torid transformer
    
  • AC power distribution
    
  • AC spindle control logic
    
  • AC spindle drive panel
    
  • C axis spindle control panel logic
    
  • C axis spindle drive panel layout
  • Operator station
    
  • Encoder cable - MISC cable
    
  • Inverter panel - Yaskawa GPD315

Chapter 10 Advise, Tips & Tricks, Worked examples