Getting your Windows machine ready:
You need to install the USB format tool on
your Windows machine. This is a one-time
event. Download this file:
www.omniturnfactorydirect.com/mike/SP27608.EXE
Double-click on the file SP27608.exe. This is
the installer for the HP USB formatting
utility. Follow the instructions to install
the program. Once it is installed, it will put
an icon on your desktop called "HP USB Disk
Storage Format Tool". Insert your new USB
stick (2GB max) into your Windows computer.
Prepping the USB stick:
Double-click on the icon for the format tool
and the tool will start. Make sure the file
system is set to FAT (not FAT32), and click
the "Quick format" box, then click Start and
your USB stick will be formatted.
Make a complete backup of your hard drive
Boot your control with the stick installed.
When the Jog screen comes up, you will be
seeing the "Polling controller" message. Press
Esc to get to the DOS prompt.
The DOS prompt will be K:\CNC.
Type C: and Enter. The prompt should now say
C:\RUNFILES.
Type CD\ and Enter. The prompt should now say
C:\
Type MAKEHD and Enter. You will be warned that
the USB stick is about to be re-formatted. Say
Y to the prompt, and the stick will be
formatted, then press Enter to skip labeling
the volume, and the USB stick will be cloned
from the internal hard drive.
After you've cloned the stick, you'll need
to update it:
Download:
www.omniturn.com/g4/CURRENT.EXE
If your G4 control's USB stick has a folder
named CURRENT, empty it and
copy CURRENT.EXE to it.
If there is no such folder, create one and
copy CURRENT.EXE to it.
Boot your control with the USB stick
installed,
and go to Automatic mode
with any program active.
Go to the editor, and when the program is
displayed in the editor, press
F1 to go to the editor help screen, then F4 to
go to the DOS prompt.
At the DOS prompt, type D: to log on to the
USB stick. At the D: prompt,
type CD\CURRENT and Enter to get to the
CURRENT folder.
At the D:\CURRENT prompt, type CURRENT and
Enter to run CURRENT.EXE. The
program will run, extracting the update files.
Type UPDATER and Enter to install the update
files.
When the update is complete, as indicated by
the return of the
D:\CURRENT prompt, reboot the control.
A revision history file is included in the
CURRENT.EXE archive, and is
also available separately at:
www.omniturn.com/g4/revhist.txt
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